Gas Monitor

Detector Alternative


A gas detector is a good idea, and the page liked below has the details of our original plan (and implementation.)  But from early-on there were issues with the LP Gas detector.

Problem Brewing

Initially it worked as designed.  It was transparent and didn't seem to be there.  An important point here is that this detector controlled a valve to cut off the gas supply if it detected a gas leak.  After a few months of regular operation, the detector started generating "false" alarms.  I replaced the unit and all was well... for a few/several months.

This continued.  We went through a laundry list of things that might cause alarms, but my ultimate conclusion is that the unit could not last in the very humid environment of the grooming vehicle.  The manufacturer was grudgingly helpful, repairing/replacing defective units (after we had purchased about six.)  That cooperation ended around the end of 2009, when the company apparently disappeared.

Do Something

OK, so we gave up on the detector, but were left with the problem of the cutoff valve.  As a "safety" feature, the valve is normally-closed, meaning that it cuts off gas flow unless power is applied.  Removing the detector meant shutting off the gas.  (By the way, removing the valve from the gas pipeline is a huge project.) You would think, I did, that I could just apply 12 volts to the gas valve to hold it open.  But NO, the valve operates on 9 VDC.  The detector provided the voltage conversion.   I had dealt with this issue, earlier in the saga of working through failed detectors, by using a small 110 VAC transformer-type power supply, to provide 9 volts DC, by plugging it into an outlet powered by the inverter.  No big deal.

Plan B

However...  That won't do for a long-term solution because of the interaction with the inverter's shutdown process.  The valve requires very little power to hold it open.  The inverter monitors its load and shuts off when there is no load.  The power drawn by the power supply/valve is below the level that keeps the inverter on, so it shuts off.  Valve closes, CLICK.  The amount of power to reactivate the relay is enough to cause the inverter to turn on again, CLICK.  This cycle continues through the entire period the truck systems are in idle state.  Overnight, etc...

The Solution

At least at this moment, the solution is a voltage converter configured as a "canary" to detect fire.  Some Internet research came up with Murata Power Solutions NMG Series device, NMG1209SC.  This component accepts 12 VDC input and produces 9 VDC output.  Here is a link to the data sheet for the NMG series.

Connection is straight forward, two wires in for 12 VDC and two wires out, to the valve, with 9 VDC.  Normally I would enclose the converter in a protective enclosure, use heavier than required wires to connect it and protect the wires along their routes.  In this case. I mounted the converter high in the equipment compartment, used light gauge wiring and only protected them from accidental physical contact, leaving them exposed.  This is my pseudo fire detector.  If there were a fire these components would fail, and the gas would cut off.  Not the goal of the original gas detector, but until something better comes along...

 

By the way, the same company made the carbon monoxide detector used in the grooming area of the vehicle.  That was less of an issue since it was only an audible alarm.


Up Detector